HGM8110DC-2 GENSET CONTROLLER
USER MANUAL
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Table 1 - Software Version
Date Version Original release. Note 2020-02-20 1.0
This manual is suitable for HGM8110DC-2 controller only.
Table 2 - Notation Clarification Sign NOTE Instruction Highlights an essential element of a procedure to ensure correctness. Indicates a procedure or practice, which, if not strictly observed, could result in CAUTION! damage or destruction of equipment. Indicates a procedure or practice, which could result in injury to personnel or loss WARNING! of life if not followed correctly.
CONTENTS
1 OVERVIEW ........................................................................................................................................ 6 2 MODELS COMPARISON ................................................................................................................... 7 3 PERFORMANCE AND CHARACTERISTICS ..................................................................................... 8 4 SPECIFICATION OPERATION ......................................................................................................... 10 5 OPERATION .................................................................................................................................... 12 5.1 KEY FUNCTION ........................................................................................................................ 12 5.2 CONTROLLER PANEL .............................................................................................................. 13 5.3 LCD DISPLAY ............................................................................................................................ 14 5.3.1 MAIN DISPLAY .................................................................................................................... 14 5.3.2 PARARMETERS SETTING MANUAL .................................................................................. 15 5.3.3 PARAMETER SETTINGS .................................................................................................... 15 5.4 AUTO START/STOP OPERATION ............................................................................................. 16 5.5 MANUAL START/STOP OPERATION ........................................................................................ 17 5.6 GENSET CONTROLLER SWITCH CONTROL PROCEDURES ................................................. 18 5.6.1 HGM8110DC-2 SWITCH CONTROL PROCEDURES .......................................................... 18 6 PROTECTION .................................................................................................................................. 19 6.1 WARNINGS ............................................................................................................................... 19 6.2 SHUTDOWN ALARM ................................................................................................................. 22 6.3 TRIP AND STOP ALARM ........................................................................................................... 25 6.4 TRIP ALARM .............................................................................................................................. 26 7 WIRINGS CONNECTION ................................................................................................................. 27 8 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS ............................................. 30 8.1 CONTENTS AND SCOPES OF PARAMETERS ......................................................................... 30 8.2 ENABLE DEFINITION OF PROGRAMMABLE OUTPUT PORTS ............................................... 43 8.2.1 ENABLE DEFINITION OF PROGRAMMABLE OUTPUT PORTS FORM ............................. 43 8.2.2 CUSTOM PERIOD OUTPUT ............................................................................................... 48 8.2.3 CUSTOM COMBINED OUTPUT .......................................................................................... 48 8.3 DEFINED CONTENTS OF CONFIGURABLE INPUT PORTS (All Active when connect to Ground (B-)) ............................................................................................................................................................ 49 8.4 SELECTION OF SENSORS....................................................................................................... 50 8.5 CONDITIONS OF CRANK DISCONNECT SELECTION ............................................................ 51 9 PARAMETERS SETTING ................................................................................................................. 53 10 SENSORS SETTING...................................................................................................................... 54 11 COMMISSIONING .......................................................................................................................... 54 12 TYPICAL APPLICATION ................................................................................................................. 56 13 INSTALLATION .............................................................................................................................. 57 13.1 OVERALL DIMENSION............................................................................................................ 57
13.2 BATTERY VOLTAGE INPUT .................................................................................................... 57 13.3 SPEED SENSOR INPUT ......................................................................................................... 57 13.4 OUTPUT AND EXPAND RELAYS ............................................................................................ 57 13.5 AC INPUT ................................................................................................................................ 57 13.6 WITHSTAND VOLTAGE TEST ................................................................................................. 58 14 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE ........................................................... 59 14.1 CUMMINS ISB/ISBE ................................................................................................................ 59 14.2 CUMMINS QSL9 ...................................................................................................................... 59 14.3 CUMMINS QSM11 (import) ...................................................................................................... 60 14.4 CUMMINS QSX15-CM570 ....................................................................................................... 60 14.5 CUMMINS GCS-MODBUS....................................................................................................... 61 14.6 CUMMINS QSM11 ................................................................................................................... 61 14.7 CUMMINS QSZ13 .................................................................................................................... 61 14.8 DETROIT DIESEL DDEC III / IV ............................................................................................... 62 14.9 DEUTZ EMR2 .......................................................................................................................... 62 14.10 JOHN DEERE ........................................................................................................................ 62 14.11 MTU MDEC ............................................................................................................................ 63 14.12 MTU ADEC(SMART MODULE) .............................................................................................. 63 14.13 MTU ADEC (SAM MODULE) ................................................................................................. 63 14.14 PERKINS ............................................................................................................................... 63 14.15 SCANIA ................................................................................................................................. 64 14.16 VOLVO EDC3 ........................................................................................................................ 64 14.17 VOLVO EDC4 ........................................................................................................................ 65 14.18 VOLVO-EMS2 ........................................................................................................................ 65 14.19 YUCHAI ................................................................................................................................. 66 14.20 WEICHAI ............................................................................................................................... 66 15 ETHERNET INTERFACE ............................................................................................................... 67 15.1 NETWORK CLIENT CONNECTION ......................................................................................... 67 15.2 CONTROLLER AND NETWORK CABLE CONNECTION ........................................................ 67 16 FAULT FINDING ............................................................................................................................. 68
1 OVERVIEW
HGM8110DC-2 Genset Controller is especially designed for single unit system in DC and AC applications, which can adapt to extremely high/low temperature environments (-40~+70)°C. Controller applies self-luminous vacuum fluorescent graphic display (VFD) and electronic components which bear extreme high and low temperatures, so that it can work reliably under extreme temperatures. After careful consideration about electromagnetic compatibility under various occasions at designing the controller, this provides powerful guarantee for the controller to work reliably under complex environment of strong electromagnetic interference. Controller is pluggable terminal structure, which is very convenient for product maintenance and upgrade and update. Controller can display Chinese, English and other various languages.
HGM8110DC-2 Genset Controller integrates digitization, intelligentization and network technology which is used for genset automation and monitoring system of single unit to achieve automatic start/stop, DC and AC data measurement, alarm protection and “three remote” functions. Controller adopts 32-bit micro-processor technology, realizing precise measurement of various parameters, fixed set-point adjusting etc. A majority of parameters can be configured from front panel, and all parameters can be configured by PC via USB port, or RS485 or RS232 or ETHERNET to adjust and monitor. It can be widely used in all types of automatic genset control system with compact structure, simple wiring, and high reliability.
2 MODELS COMPARISON
HGM8100DC series controllers include HGM8110DC and HGM8110DC-2. HGM8110DC-2 is the upgraded version of HGM8110DC. Model comparison of HGM8110DC and HGM8110DC-2 is as Table 3.
Table 3 - Models Comparison Models Display DC Monitoring Mains Monitoring Input Number Output Number Sensor Number Earth Current Schedule Function RS485 ETHERNET RS232 J1939 CANBUS Port Number USB Real-time Clock Event Log Expand Input/Output NOTE:
1) Two fixed output ports in the output ports: start output and fuel output.
2) Analog sensors consist of three fixed sensors (temperature sensor, pressure sensor and fuel level sensor) and two
flexible sensors.
HGM8110DC VFD ● None 8 8 5 ● ● ● ● ● ● 2 ● ● ● ● HGM8110DC-2 ● None 8 8 5 ● ● ● ● ● ● 3 ● ● ● ●
3 PERFORMANCE AND CHARACTERISTICS
HGM8110DC-2: It is DC genset controller and used for single automation systems to control genset start/stop through remote signal control; It is especially suitable for single unit automation system made up of 1-way DC and 1-way AC. Main characteristics are as below,
─ 32-bit ARM SCM, highly integrated hardware, reliability gets improved;
─ Vacuum fluorescent display (VFD), selectable Chinese/English interface which can be chosen at the site, making commissioning convenience for factory personnel;
─ LCD adopts hard screen acrylic material with good wear-resisting and scratch-resisting;
─ Silicone panel and pushbuttons, stronger adaptability of extreme temperature environments;
─ RS485 and RS232 communication interfaces, which can realize “Three remote functions” (remote control, remote measuring and remote communication) by using MODBUS protocol;
─ ETHERNET communication port, which can realize ETHERNET monitoring method (controller with ETHERNET port is needed);
─ Equipped with CANBUS port, which can connect ECU engine with J1939, which not only can monitor frequently-used data (such as water temperature, oil pressure, speed, fuel consumption and so on) of ECU machine, but also control starting up, shutdown , raising speed and speed droop via CANBUS port (controller with CANBUS interface is needed);
─ Suitable for 3-phase 4-wire, 3-phase 3-wire, single phase 2-wire, and 2-phase 3-wire systems with voltage 120/240V and system with frequency 50/60Hz;
─ Collects and shows AC 3-phase voltage, current, frequency, power parameters: ─ Collects and shows DC Gen voltage, current, power parameters:
AC DC
Line voltage (Uab, Ubc, and Uca) voltage U Phase voltage (Ua, Ub, and Uc) Power Phase sequence Current I
Frequency Hz Accumulative Electric Power Load
Current Ia, Ib, Ic A (unit) Each phase and total active power P kW (unit) Each phase and total reactive power Q kvar (unit) Each phase and total apparent power S kVA (unit) Each phase and average power factor λ 1 (unit)
Accumulate total generator power W kWh, kvarh, kVAh (unit) Earth current I A (unit)
─ For AC Generator, controller has over and under voltage, over and under frequency, over current, over power, reverse power, loss of phase and reverse phase sequence detection functions; for DC Generator, controller has over and under voltage, over current, and over power detection functions; ─ 3 fixed analog sensors (temperature, oil pressure and fuel level).
─ 2 configurable analog sensors can be set to sensor of temperature, oil pressure or fuel level; resistor/voltage/current type sensors are supported; ─ Precisely measure various parameters of engine:
Temp. (WT) °C/°F can be selected
Oil pressure (OP) kPa/psi/bar can be selected
Fuel level (FL) %(unit) Speed (SPD) r/min (unit) Voltage of Battery (VB) V (unit) Voltage of Charger (VD) V (unit)
Hour counter (HC) accumulative to max. 65535 hours. Start times accumulative to max. 65535 times.
─ Control and protection function: realize automatic start/stop of the diesel gen-set, breaker close and open (ATS transfer) control and perfect fault indication protection function. ─ All output ports are relay outputs;
─ Parameter setting function: parameters can be modified by users and stored in internal FLASH memory and cannot be lost even in case of power outage; most of them can be adjusted by using front panel of the controller and all of them can be modified by using PC via USB port, RS485, RS232 or ETHERNET ports.
─ Multiple curves of temperature, oil pressure, and fuel level sensors can be used directly and users can define the sensor curves by themselves.
─ Multiple crank disconnect conditions (speed sensor, oil pressure, generator frequency) are optional. ─ Wide power supply range DC(8~35)V, suitable for different starting battery voltage environment; ─ Event log, real-time clock, scheduled start & stop generator functions (can be set to start genset once a day/week/month with load or not).
─ PLC (Programmable Logic Controller) function. Users can use graphical programming to achieve specific functions.
─ Can be used as an indicating instrument (only for indication and alarm, no action for relay).
─ Maintenance function. Actions (warning, shutdown or trip and stop) can be set when maintenance time is out.
─ All parameters are digitally adjusted, getting rid of conventional analog modulation with normal potentiometer, improving whole case's reliability and stability;
─ Ingress Protection level IP65 due to rubber gasket installed between the controller enclosure and control window;
─ Metal fixing clips are used to fix controller, outstanding performance in high temperature environment; ─ Modular design, pluggable connection terminals and embedded installation way; compact structure with easy mounting.
Accumulative running A and B, accumulative electric power A and B; users can zero clear them and accumulate them again, making convenience for users.
4 SPECIFICATION OPERATION
Table 4 - Technical Parameters Items Operating Voltage Power Consumption Alternator Input Range 3Phase 4Wire 3Phase 3Wire Single Phase 2Wire 2Phase 3Wire Alternator Frequency DC Generator Voltage Input Load DC Current Input Speed sensor voltage Speed sensor Frequency Start Relay Output Fuel Relay Output Programmable Relay Output (1) Programmable Relay Output (2) Programmable Relay Output (3) Programmable Relay Output (4) Programmable Relay Output (5) Programmable Relay Output (6) RS485 Port Internet Access Vibration Test Contents DC8.0V to DC35.0V, Continuous Power Supply. <8W (standby ≤3W) AC15V-AC 360V (ph-N) AC30V - AC620V (ph-ph) AC15V - AC360V (ph-N) AC15V - AC360V (ph-N) 50 /60Hz DC 0V-10V (Converter post voltage, ratio can be set) DC 4mA-20mA (Converter post current, ratio can be set) 1.0V to 24.0V (RMS) 10,000 Hz (max.) 16 A DC28V at supply output 16 A DC28V at supply output 7A DC28V supply output 7A DC28V supply output 7A DC28V supply output 7A AC250V voltage free output 8A AC250V voltage free output 8A AC250V voltage free output Isolated, half-duplex, 9600 baud rate, longest communication distance 1000m; 10Mbit 5 - 8 Hz: ±7.5 mm 8 - 500 Hz: 2 g IEC 60068-2-6 50g, 11ms, half-sine, complete shock test from three directions; For each test, 18 shocks totally IEC 60068-2-27 25g, 16ms, half-sine; IEC 60255-21-2 Based on EN 61010-1 mounting category (over voltage) III, 300V,
Shock Test Bump Test Safety Rule Requirements
Items Contents pollution class 2, altitude 3000m; Case Dimension Panel Cutout CT Secondary Current Working Conditions Storage Condition Protection Level Insulating Intensity Net Weight 242mm x186mm x53mm 214mm x160mm 5A rated Temperature: (-40~+70)°C; Relative Humidity: (20~93)%RH Temperature: (-45~+80)°C IP65: when rubber seal installed between the controller enclosure and panel fascia. Apply AC2.2kV between high volt terminal and low volt terminal; The leakage current is not more than 3mA within 1min. 0.85kg
5 OPERATION 5.1 KEY FUNCTION
Table 5 - Key Description Icon Key Description Stop running generator in Auto/Manual mode; Reset alarms in stop mode; Press for over 3s to test whether panel indicators are normal (lamp test); During stopping process, press this button again to stop generator immediately. Start genset in Manual mode. Stop/Reset Start Manual Mode Auto Mode Alarm Mute Close Open Set Press this key and put controller in Manual mode. Press this key and put controller in Auto mode. Remove alarm sound; If there is trip alarm, pressing the button at least 3 seconds can reset this alarm. Control breaker to close in manual mode; Control breaker to open in manual mode; Enter setting interface; 1) Screen scroll; 2) Move up cursor and increase value in setting menu. 1) Screen scroll; 2) Move down cursor and decrease value in setting menu. 1. Page scroll; 2. Left move cursor in setting menu. 1. Page scroll; 2. Right move cursor in setting menu. Up/Increase Down/Decrease Left Right
Icon Key Confirm Exit NOTE: In manual mode, press
Description In settings menu, confirm the set value. 1. Return to the first screen; 2. In settings menu return to previous level menu. and
simultaneously and genset can be forced to start. At this time,
controller won't judge whether genset has been started according to crank disconnect conditions, but starter separation is controlled by operator. When operator observes genset has been started, release the buttons, start output will be stopped and controller will enter Safety On Delay.
CAUTION! Default password is \"00318\operator can change the password to prevent others changing advanced configurations randomly. Please remember the password clearly after change. In case that you forget it, please contact company personnel and feedback PD information in ABOUT page to service personnel.
5.2 CONTROLLER PANEL
Fig. 1 - Controller Front Panel
NOTE: Partial indicators illustration:
Table 6 - Alarm Indicators Alarm Type No Alarm Warning Trip Alarm Shutdown Alarm Trip and Stop Alarm Indicator off Slow flashing(1time/s) Slow flashing(1time/s) Fast flashing(5 times/s) Fast flashing(5 times/s) Alarm Indicator NOTE 1: Status indicator: illuminated from crank disconnect to ETS while off during other periods.
NOTE 2: Gens normal Indicator：It is light on when generator is normal; flashing when generator state is abnormal; off when there is no generator power.
5.3 LCD DISPLAY 5.3.1 MAIN DISPLAY
Main screen show pages; use to scroll the pages and ★Main Screen includes following contents: 1) Partial status display;
2) AC Gens: voltage, frequency,
3) AC Load: current, active power, reactive power, power factor; 4) DC Gens: voltage, current, power;
5) Engine: speed, temperature, oil pressure;
NOTE: It will screen scroll display circularly if screen scroll operation is not done after entering the main screen.
to scroll the screens.
★Status includes,
Status of genset and ATS; ★Engine includes,
Speed, temperature of engine, engine oil pressure, fuel level, Configurable Sensor 1, Configurable Sensor 2, battery voltage, charger voltage, accumulated run time, accumulated start times, user A and user B accumulated start times.
NOTE: If engine information are read by J1939 via CAN BUS port, then Engine page also includes: coolant pressure, coolant level, fuel temperature, fuel pressure, inlet temperature, outlet temperature, turbo pressure, fuel consumption, total fuel consumption etc. (Different engines include different data.)
★AC Gens includes,
Phase voltage, Line voltage, frequency, phase sequence. ★AC Load includes below,
Current of each phase, each phase and total active power (positive and negative), each phase and total reactive power (positive and negative), each phase and total apparent power, each phase and average power factor (positive and negative), accumulated energy, earth current and user A and user B accumulated energy. .
NOTE: Power factor shows as following,
Remark:
P stands for active power Q stands for inactive power
Table 7 - Power Factor Descriptions Power factor Conditions Active power Inactive power COS>0L COS>0C COS<0L COS<0C Remark: 1. Input active power, generator or mains supply electricity to load. 2. Output active power, load supply electricity to generator or mains. 3. Input reactive power, generator or mains send reactive power to load. Remark Load is inductive resistance. Load is capacitance resistance. Load equals to one under excitation generator Load equals to one over excitation generator. P>0,Q>0 P>0,Q<0 P<0,Q>0 P<0,Q<0 Input Input Output Output Input Output Input Output 4. Output reactive power, load send reactive power to generator or mains. ★DC GENS, includes as below,
Voltage, current, power and accumulated energy ★Alarm:
Displays all alarm information, including warning, alarm shutdown, trip shutdown and trip.
NOTE: For ECU warning and shutdown alarms, if the detailed alarm information is displayed, check engine according to it, otherwise, please check the manual of generator according to SPN alarm code.
★Event log
Records all start/stop events (shutdown alarm, trip and stop alarm, manual /auto start or stop) and the real time when alarm occurs. ★Others, includes,
Time and Date, count down time for maintenance, input/output ports status, NET status etc. ★About, includes,
Released software and hardware versions and PD number of controller
5.3.2 PARARMETERS SETTING MANUAL Press
to enter user menu;
Configure：After entering the correct password (factory default password is 00318) you can enter parameter settings screen.
Language：Selectable Chinese, English and others (default: Espanol)
Test Run：On load, off load and custom commissioning are optional. Custom commissioning can be configured to on load or not during commissioning, commissioning time and which mode to return to after commissioning (manual mode, auto mode and stop mode).
Clear accumula.：Can clear total running time A and B, total electric energy A and B. 5.3.3 PARAMETER SETTINGS ⚫ ⚫ ⚫ ⚫ ⚫ ⚫
DC generator settings Timers settings Engine settings
AC Generator settings AC Load settings Breaker settings
⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫ ⚫
Temperature sensor settings Oil pressure sensor settings Level sensor settings Flexible sensor 1 settings Flexible sensor 2 settings Digital inputs settings Relay Outputs settings Module settings
Scheduler and maintenance settings Expansion module settings
NOTE: Pressing
can exit settings directly during setting.
5.4 AUTO START/STOP OPERATION Press
, its indicator light is on, which means controller enters Auto mode.
Auto Starting Sequence:
1) HGM8110DC-2: Generator enters into “Start Delay” as soon as “Remote Start on Load” input is active. 2) Start delay timer is shown on LCD.
3) When start delay is over, preheat relay outputs (if this be configured), “Preheat Start
Delay XX s” is shown on LCD.
4) When preheat delay is over, fuel relay outputs for 1s and then start relay outputs; if engine crank fails
during “Cranking Time”, the fuel relay and start relay are deactivated and enter into “Crank Rest Time” to wait for next crank.
5) If engine crank fails within set start attempts, controller sends “Fail to Start” signals and “Fail to Start”
message appears on LCD alarm page.
6) In case of successful crank attempt, “Safety on Timer” starts. During this period, low oil pressure, high
water temperature, under speed, charge failure alarms are disabled. As soon as this delay is over, “Start Idle Delay” is initiated (if configured).
7) During “Start Idle Delay”, under speed, under frequency, under voltage alarms are inhibited. When this
delay is over, “Warming Up Delay” starts (if configured).
8) When “Warming Up Delay” is over, if generator state is normal, its indicator will be illuminated. If
voltage and frequency has reached on-load requirements, the close relay will be energized, generator will accept load, generator power indicator will turn on, and generator will enter Normal Running state; if voltage and frequency are abnormal, the controller will initiate shutdown alarm (alarm type will be displayed on LCD alarm page).
NOTE: In case of “Remote Start (off Load)”, the procedure is the same, except for step No. 8: the close relay will NOT be energized, generator will NOT accept load.
Auto Stopping Sequence:
1) HGM8110DC-2, generator enters into “stop delay” as soon as “Remote Start” is inactive.
2) When stop delay is over, close generator relay is un-energized; generator enters into “Cooling Time”.
Generator indicator extinguishes.
3) Idle relay is energized as soon as entering “Stop Idle Delay”.
4) If enter “ETS hold delay”, ETS relay is energized. Fuel relay is deactivated and decides whether
generator is stopped or not automatically.
5) Then enter gen-set “Fail to stop time”, it decides whether generator is stopped or not automatically.
6) Enter “After Stop Time” (if configured) as soon as generator stops. Otherwise, controller enters stop
failure and sends “Fail to Stop” warning alarm at the same time. (If gen-set stops successfully after warning of “Failed to Stop”, it will enter “After Stop Time” and removes alarm automatically.) 7) Enter “Generator at Rest” as soon as “After Stop Time” is over.
5.5 MANUAL START/STOP OPERATION 1) MANUAL START: Press
, controller enters into manual mode and its indicator is light on. Press
to start generator, it can automatically detect crank disconnect, and generator accelerates to high-speed running automatically. If high water temperature, low oil pressure, over speed and abnormal voltage during generator running, controller can protect genset to stop quickly. Press
and
to
open or close the switch. (Please refer to No.3~8 of Auto start operation for detail procedures, where the only difference is the way of switch open and close). 2) MANUAL STOP: Press
and it can stop the running generators. (Please refer to No.2~7 of Auto
stop operation for detail procedures).
NOTE: In “manual mode”, the procedures of ATS please refer to ATS procedure of generator in this manual.
5.6 GENSET CONTROLLER SWITCH CONTROL PROCEDURES 5.6.1 HGM8110DC-2 SWITCH CONTROL PROCEDURES
5.6.1.1 MANUAL TRANSFER PROCEDURES
When controller is in manual mode, manual control procedure is conducted for switch control. Users can control switch on or off by pressing close/open key. Press generator close key
, and close outputs; Press generator open key
, generator open outputs.
5.6.1.2 AUTO CONTROL PROCEDURES
When controller is in auto mode, auto control procedure will be conducted for switch control. 1) If input port is configured as “Gen Closed Auxiliary” A. If “Open Check Enable” is enabled;
Generator load is transferred into generator un-load, after the delay of switch off, transfer failure starts to detect at the same time of open output. When detecting time is out, if switch off failed, it will wait for switch off. Otherwise, switch off is completed.
Generator unload is transferred into generator load, after the delay of switch on, transfer failure starts to detect at the same time of close output. When detecting time is out, if switch on failed, it will wait for switch on. Otherwise, switch on is completed.
If transfer failure warning is enabled, warning signal will be issued for close/open failures. B. If “Open Check Enable” is disabled;
Generator load is transferred into generator unload, after the delay of switch off, switch off is completed. Generator unload is transferred into generator onload, after the delay of switch on, transfer failure starts to detect at the same time of close output. When detecting time is out, if switch on failed, wait for switch on. Otherwise, switch on is completed.
If Check Fail Warn Enable is enabled, warning signal will be issued for close/open failures. 2) If input port is not configured as \"Gen Closed Auxiliary\"
Generator un-load is transferred into generator load, close generator outputs. Generator load is transferred into generator un-load, open generator outputs.
NOTES:
1) When ATS of none neutral position is used, Open Check shall be disabled.
2) When ATS with neutral positions is used, Open Check shall be enabled, or disabled; If it is enabled, please configure open
output;
3) When AC contactor is used, Open Check is recommended.
6 PROTECTION 6.1 WARNINGS
When controllers detect the warning signals, it is alarm only and not stop the genset.
Table 8 - Warning Alarms
No. 1 Type Over Speed Action Range Always active Description When controller detects the speed is higher than the set value, it will send warn signals. 2 Under Speed Active from start idle to When controller detects the speed is lower stop idle, inactive for than the set value, it will send warn signals. others Active from start idle to When controller detects the speed is 0 and cooling period; transfer to the action select “Warn”, it will send warn ETS stop immediately at signals. alarms Active always When controller detects the frequency of AC genset is higher than the set value, it will send warn signals. 3 Loss of Speed Signal 4 AC Over Frequency 5 AC Under Frequency Active from wait for load to When controller detects the frequency of AC stop cooling genset is lower than the set value, it will send warn signals. Active always When controller detects the voltage of AC genset is higher than the set value, it will send warn signals. 6 AC Over Voltage 7 AC Under Voltage Active from wait for load to When controller detects the voltage of AC stop cooling genset is lower than the set value, it will send warn signals. Active always When controller detects the current of AC genset is higher than the set value and the action select “Warn”, it will send warn signals. When generator not stops after the “stop delay” is over, it will send warn signals. When controller detects the charger voltage is lower than the set value, it will send warn signals. When controller detects the battery voltage is higher than the set value, it will send warn signals. When controller detects the battery voltage is lower than the set value, it will send warn signals. 8 AC Over Current 9 Fail to Stop Active after failed to stop Active at normal running 10 Charge Alt Fail Active always 11 Battery High Voltage Active always 12 Battery Low Voltage 13 Maintenance Due Active when maintenance When count down time is 0 and the action
No. Type Action Range time is due Active always 14 AC Reverse Power Description select “Warn”, it will send warn signals. When controller detects the reverse power value (power is negative) is higher than the set value and the action select “Warn”, it will send warn signals. When controller detects the reverse power value (power is positive) is higher than the set value and the action select “Warn”, it will send warn signals. Active always 15 AC Over Power 16 ECU Warn Active when ECU receives When controller gets the alarm signals from yellow indicator alarm engine via J1939, it will send warn signals. Detected when voltage>30V, voltage>50V Detected when voltage>30V, voltage>50V Phase When controller detects the AC generator Line loss phase, it will send warn signals. Phase When controller detects the AC generator Line phase rotation, it will send warn signals. 17 AC Loss of Phase AC Phase Sequence 18 Wrong 19 Switch Fail Active when breaker close When controller detects the switch on and failed off fail, and the action select enable, it will send warn signals. Active Always When controller detects the voltage of DC genset is higher than the set value, it will send warn signals. 20 DC Over Voltage 21 DC Under Voltage Active from wait for load to When controller detects the voltage of DC stop cooling genset is lower than the set value, it will send warn signals. Active Always When controller detects the current of DC genset is higher than the set value and the action select “Warn”, it will send warn signals. When controller detects the reverse power value (power is positive) is higher than the set value and the action select “Warn”, it will send warn signals. When controller detects the sensor is open circuit, and the action select “warn”, it will send warn signals. 22 DC Over Current Active Always 23 DC Over Power Active Always 24 Temp. Sensor Open 25 High Temp. Warn Active from start idle to When controller detects the temperature is stop idle higher than the set value, it will send warn signals. Active Always When controller detects sensor open and open action selects Warn, it will send warning signal. Oil Pressure Sensor 26 Open 27 Low OP Warn Active from start idle to When controller detects the oil pressure is stop idle lower than the set value, it will send warn
No. Type Action Range signals. Active Always 28 Level Sensor Open Active Always Active Always When controller detects the sensor is open circuit, and the action select “warn”, it will send warn signals. When controller detects the oil lever is lower than the set value, it will send warn signals. When controller detects the sensor is open circuit, and the action select “warn”, it will send warn signals. Description 29 Low Level Warn Flexible Sensor 1 30 Open Flexible Sensor 1 31 High Flexible Sensor 1 32 Low Active from start idle to When controller detects the sensor value is stop idle higher than the max. set value, it will send warn signals. Active from start idle to When controller detects the sensor value is stop idle lower than the min. set value, it will send warn signals. Active always When controller detects the sensor is open circuit, and the action select “warn”, it will send warn signals. 33 Flexible Sensor 2 Open 34 Flexible Sensor 2 High Active from start idle to When controller detects the sensor value is stop idle higher than the max. set value, it will send warn signals. Active from start idle to When controller detects the sensor value is Flexible Sensor 2 35 stop idle lower than the min. set value, it will send Low warn signals. Custom alarm zone 36 Digital Input Warn Active always 37 Earth Fault When digit input port is set as warning and active, controller sends corresponding warning signals. When controller detects earth current is greater than value of setting, and the action “Warn” alarm is set, it will send a warning alarm signals.
6.2 SHUTDOWN ALARM
When controller detects shutdown alarm, it will disconnect Gens close signal and stop the generator immediately.
Table 9 - Shutdown Alarms
No. 1 Type Emergency Stop Action Range Active always Active always 2 Over Speed Description When controller detects emergency stop signals, it will send stop signals. When controller detects the speed value is higher than the set value, it will send stop signals. 3 Under Speed Active from wait for load to When controller detects the speed value is stop cooling lower than the set value, it will send stop signals. 4 Active from start idle to When controller detects speed value equals Loss of Speed Signal stop idle to 0, and the action select “Shutdown”, it will send stop signals Active always AC Over Frequency When controller detects the frequency value of AC genset is higher than the set value, it will send stop signals. 5 6 Active from wait for load When controller detects the frequency value AC Under Frequency to stop cooling of AC genset is lower than the set value, it will send stop signals. Active always AC Over Voltage When controller detects the voltage value of AC genset is higher than the set value, it will send stop signals. 7 8 AC Under Voltage Active from wait for load to When controller detects the voltage value of stop cooling AC genset is lower than the set value, it will send stop signals. Active after failed to start Active always If genset start failure within setting of start times, controller will send stop signals. When controller detects the current value of AC genset is higher than the set value, it will send stop signals. 9 Fail to Start 10 AC Over Current 11 Maintenance Due Active when maintenance When count down time is 0 and the action time is due select “Shutdown”, it will send stop signals. Active when controller When controller receives engine shutdown receives ECU red signals via J1939, controller send stop indicator alarm signals. Active when controller After engine start, controller dos not receive failed to comm. with ECU data signals, via J1939, controller send stop signals. Active always When controller detects reverse power value of AC genset (power is negative) is higher than the set value, and the reverse power
12 ECU Shutdown 13 ECU Com Fail Shutdown AC Reverse Power Shutdown 14 No. Type Action Range Description action select “shutdown”, it will send stop signals. Active always 15 AC Over Power Shutdown When controller detects reverse power value of AC genset (power is positive) is higher than the set value, and the reverse power action select “shutdown”, it will send stop signals. When controller detects the voltage value of DC genset is higher than the set value, it will send stop signals. Active always 16 DC Over Voltage 17 DC Under Voltage Active from wait for load to When controller detects the voltage value of stop cooling DC genset is lower than the set value, it will send stop signals. Active always When controller detects the current value of DC genset is higher than the set value, it will send stop signals. When controller detects reverse power value of DC genset (power is positive) is higher than the set value, and the reverse power action select “shutdown”, it will send stop signals. When controller detects sensor is open circuit, and the action select “shutdown”, it will send stop signals. 18 DC Over Current Active always 19 DC Over Power Shutdown Active always 20 Temp. Sensor Open 21 High Temp. Shutdown Pressure Sensor Open Low Oil Pressure Active from start idle to When controller detects temperature is stop idle higher than the set value, it will send stop signals. Active always When controller detects sensor is open circuit, and the action select “shutdown”, it will send stop signals. 22 23 Active from start idle to When controller detects oil pressure is lower stop idle than the set value, it will send stop signals. Active always When controller detects sensor is open circuit, and the action select “shutdown”, it will send stop signals. When controller detects sensor is open circuit, and the action select “shutdown”, it will send stop signals. 24 Level Sensor Open Active always 25 Flexible Sensor 1 Open Flexible Sensor 1 High Flexible Sensor 1 Low Flexible Sensor 2 26 Active from start idle to When controller detects the sensor value is stop idle higher than the max. set value, it will send stop signals. Active from start idle to When controller detects the sensor value is stop idle lower than the min. set value, it will send stop signals. Active always When controller detects sensor is open
27 28 No. Open Type Action Range Description circuit, and the action select “shutdown”, it will send stop signals. Active from start idle to When controller detects the sensor value is stop idle higher than the max. set value, it will send stop signals. Active from start idle to When controller detects the sensor value is stop idle lower than the min. set value, it will send stop signals. Custom active period When digital input port is set as shutdown, and the action is active, it will send stop signals. When controller detects the earth current of genset exceeds preset earth fault threshold and the earth fault action select “shutdown” it will send stop signals. 29 Flexible Sensor 2 High Flexible Sensor 2 Low Digital Input Port Shutdown 30 31 Active always 32 Earth Fault
6.3 TRIP AND STOP ALARM
When controller detects trip and stop alarm signals, it will disconnect Gens close signal and stop the generator after cooling.
Table 10 - Trip and Stop Alarms No. Type Action Range Active always 1 AC Over Current Description When controller detects the current value of AC genset is higher than the set value, and the action select “trip and stop”, it will send trip and stop signals. 2 Maintenance Due Active when maintenance When count down time is 0 and the action time is due select “trip and stop”, it will send a trip and stop signals. Active always When controller detects reverse power value of AC genset (power is negative) is higher than the set value, and the action select “trip and stop”, it will send a trip and stop signals. When controller detects the over power value of AC genset (power is positive) is higher than the set value, and the action select “trip and stop”, it will send a trip and stop signals. When controller detects the current value of DC genset is higher than the set value, and the action select “trip and stop”, it will send trip and stop signals. When controller detects the over power value of AC genset (power is positive) is higher than the set value, and the action select “trip and stop”, it will send a trip and stop signals. When digital input port is set as “trip and stop”, and the action is active, it will send a trip and stop signals. When controller detects the earth current of genset exceeds preset earth fault threshold and the earth fault action select “trip and stop” it will send trip and stop signals. 3 AC Reverse Power Active always 4 AC Over Power Active always 5 DC Over Current Active always 6 DC Over Power Custom active period 7 Digital Input Ports Active always 8 Earth Fault
6.4 TRIP ALARM
When controller detects trip alarm, it will disconnect Gens close signal immediately but genset won't stop.
Table 11 - Trip Alarms No. Type Action Range Active always 1 AC Over Current Description When controller detects the current value of AC genset is higher than the set value, and the action select “trip”, it will send trip signals. When controller detects reverse power value (power is negative) is higher than the set value, and the action select “trip”, it will send a trip signals. When controller detects the over power value of AC genset (power is positive) is higher than the set value, and the action select “trip”, it will send a trip signals. When controller detects the current value of DC genset is higher than the set value, and the action select “trip”, it will send trip signals. When controller detects the over power value of DC genset (power is positive) is higher than the set value, and the action select “trip”, it will send a trip signals. When digital input port is set as “trip”, and the action is active, it will send a trip signals. When controller detects the earth current of genset exceeds preset earth fault threshold and the earth fault action select “trip” it will send a trip signals. Active always 2 AC Reverse Power Active always 3 AC Over Power Active always 4 DC Over Current Active always 5 DC Over Power 6 Digital Input Ports Custom active period Active always 7 Earth Fault
7 WIRINGS CONNECTION
HGM8110DC-2 controller’s back panel is as below:
Fig.2 - Controller Back Panel Table 12 - Terminal Wiring Connection
No. 1 2 3 4 5 6 7 8 9 B- B+ Emergency stop Fuel relay output Start relay output Aux. Output 1 Aux. Output 2 Aux. Output 3 Charger(D+) Function Cable Size 2.5mm2 2.5mm2 2.5mm2 1.5mm2 1.5mm2 1.5mm2 1.5mm2 1.5mm2 1.0mm2 Remarks Connected with negative of starter battery Connected with positive of starter battery. If wire length is over 30m, better to double wires in parallel. Max. 20A fuse is recommended. Connected with B+ via emergency stop button B+ is supplied by No.3 terminal, rated 16A B+ is supplied by No.3 terminal, rated 16A B+ is supplied by No.2 terminal, rated 7A B+ is supplied by No.2 terminal, rated 7A B+ is supplied by No.2 terminal, rated 7A Connected with charger starter’s D+ (WL) terminals. Being hang up If there is no this terminal.
Details see Table 14 Connected to starter coil No. 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Aux. Output 6 DC Current + DC Current - DC Voltage + DC Voltage - AC Gen A-Phase Volt Input AC Gen B-Phase Volt Input Aux. Output 5 ECU CAN Internal Resistance ECU CAN H ECU CAN L CAN2 Internal Resistance CAN2 H CAN2 L CAN3 Internal Resistance CAN3 H CAN3 L RS485 Internal Resistance RS485A(+) RS485B(-) / 0.5mm2 0.5mm2 / 0.5mm2 0.5mm2 / 0.5mm2 0.5mm2 / 0.5mm2 0.5mm2 2.5mm2 2.5mm2 2.5mm2 2.5mm2 2.5mm2 1.0mm2 1.0mm2 1.0mm2 1.0mm2 1.0mm2 1.0mm2 Aux. Output 4 1.5mm2 Function Aux. Input 1 Aux. Input 2 Aux. Input 3 Aux. Input 4 Aux. Input 5 Aux. Input 6 Magnetic Pickup MP 2 MP 1 Aux. Input 7 1.0mm2 0.5mm2 Cable Size 1.0mm2 1.0mm2 1.0mm2 1.0mm2 1.0mm2 1.0mm2 Remarks Ground connected is active (B-) Ground connected is active (B-) Ground connected is active (B-) Ground connected is active (B-) Ground connected is active (B-) Ground connected is active (B-) Connected with Speed sensor, shielding line is recommended. (B-) has already connected with speed sensor 2 inside the controller. Ground connected is active (B-) Normally close output, rated 7A Public points of relay Normally open output, rated 7A Details see Table 15 Details see Table 14 Details see Table 15 Impedance-120Ω shielding wire is recommended, its single-end earthed. (120Ω resistor is connected inside for Terminal 23 and Terminal 25; short connect Terminal 23 and Terminal 24 at using.) Impedance-120Ω shielding wire is recommended, its single-end earthed. (120Ω resistor is connected inside for Terminal 26 and Terminal 28; short connect Terminal 26 and Terminal 27 at using.) Impedance-120Ω shielding wire is recommended, its single-end earthed. (120Ω resistor is connected inside for Terminal 29 and Terminal 31; short connect Terminal 29 and Terminal 30 at using.) Impedance-120Ω shielding wire is recommended, its single-end earthed. (120Ω resistor is connected inside for Terminal 32 and Terminal 34; short connect Terminal 32 and Terminal 33 at using.) Normally close output, rated 8A Normally open output, rated 8A Relay common port Normally open output, rated 8A Relay common port External connected to DC positive of current transformer External connected to DC negative of current transformer External connected to DC positive of PT External connected to DC negative of PT Connected to A-phase of AC gen-set (2A fuse is recommended) Connected to B-phase of AC gen-set (2A fuse is recommended)
Details see Table 14. No. 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 58 59 60 61 via PC.
NOTE 2: Ethernet ports in controller rear panel are website port, user can directly configure and monitor controller via PC.
Function AC Gen C-Phase Volt Input AC Gen N-Line Volt Input AC CT A-Phase Input AC CT B-Phase Input AC CT C-Phase Input AC CT COM Earth Current Aux. Input 8 Aux. sensor 1 Aux. sensor 2 Oil pressure sensor Temperature sensor Fuel level sensor VOUT(+5V) Sensor COM RS232 COM RS232 RX RS232 TX Cable Size 1.0mm2 1.0mm2 1.5mm2 1.5mm2 1.5mm2 1.5mm2 1.5mm2 1.5mm2 1.0mm2 1.0mm2 1.0mm2 1.0mm2 1.0mm2 1.0mm2 1.0mm2 / 0.5mm2 0.5mm2 0.5mm2 RS232 port Remarks Connected to C-phase of AC gen-set (2A fuse is recommended) Connected to N-line of AC gen-set External connected to secondary coil of current transformer(rated 5A) External connected to secondary coil of current transformer(rated 5A) External connected to secondary coil of current transformer(rated 5A) See following installation instruction External connected to secondary coil of current transformer(rated 5A) Ground connected is active (B-) Details see Table 15. Connected to temperature, oil pressure or fuel level sensors; Voltage type (0-5V), Current type Details see Table (4-20mA) and Resistance sensors 16. Connected to oil pressure sensor Connected to temperature sensor Connected to fuel level sensor +5V output, used to supply power for voltage type sensor. Sensor common port, controller internal has been connected to negative of battery. NOTE 1: USB ports in controller rear panel are programmable parameter ports, user can directly configure controller
8 SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS 8.1 CONTENTS AND SCOPES OF PARAMETERS
Table 13 - Parameters Contents and Scopes No. Items Parameters Defaults 0: DC; 1: AC; 2: DC+AC; Standard for checking DC generator over/under voltage. Setting value is DC generator rated voltage’s percentage. The controller detects in the preparation of the load period, and does not enter the normal running period when the generator voltage is less than the load voltage. Ratio of the external connected DC voltage transformer. Rated full load current of DC generator, which is used as the standard for load power. Ratio of the external connected DC current transformer. It is rated power for DC generator, which is used as the standard for load power. Alarm is detected after enabled; not detected if it is disabled. Set value is DC generator rated voltage’s percentage, alarm starts if it is above the set value. Alarm starts when voltage gets up to the alarm value and this delay is expired. Alarm is detected after enabled; not detected if it is disabled. Set value is DC generator rated voltage’s percentage, alarm starts if it is below the set value. Alarm starts when voltage gets up to the alarm value and this delay is expired. Alarm is detected after enabled; not detected if it is disabled. Set value is DC generator rated voltage’s percentage, alarm starts if it is above the
Description DC Generator 1 Work Mode (0~2) 0 2 Rated Voltage (10~30000)V 500 3 Loading Voltage (0-100)% 90 4 PT Ratio (10-30000)V/10V 1000 5 Rated Current (10-6000)A 300 6 7 CT Ratio Rated Power (10-6000)A/20mA 400 (10-6000)kW 0: Disable 1: Enable 100 1 8 Over Voltage Shutdown (0-200)% 120 (0-3600)s 0: Disable 1: Enable 9 Under Voltage Shutdown (0-200)% 1 1 80 (0-3600)s 0: Disable 1: Enable (0-200)% 1 1 110 10 Over Voltage Warn No. Items Parameters Defaults set value. Set value is DC generator rated voltage’s percentage; when alarm is active, and voltage is below the return value, alarm can be cleared automatically. Alarm starts when voltage gets up to the alarm value and this delay is expired. Alarm is detected after enabled; not detected if it is disabled. Set value is DC generator rated voltage’s percentage, alarm starts if it is below the set value. Set value is DC generator rated voltage’s percentage; when alarm is active, and voltage is above the return value, alarm can be cleared automatically. Alarm starts when voltage gets up to the alarm value and this delay is expired. Alarm is detected after enabled; not detected if it is disabled. Set value is DC generator rated voltage’s percentage, alarm starts if it is above the set value. Alarm type is optional; if alarm is active, handle the alarm based on alarm type. Alarm starts when current gets up to the alarm value and this delay is expired. Alarm is detected after enabled; not detected if it is disabled. Set value is DC generator rated voltage’s percentage, alarm starts if it is above the set value. Set value is DC generator rated voltage’s percentage; when alarm is active, and voltage is below the return value, alarm can be cleared automatically. Alarm type is optional; if alarm is active, handle the alarm based on alarm type. Alarm starts when power gets up to the alarm value and this delay is expired. Description (0-200)% 105 (0-3600)s 0: Disable 1: Enable (0-200)% 11 Under Voltage Warn (0-200)% 5 0 90 95 (0-3600)s 0: Disable 1: Enable (0-200)% 12 Over Current 0: Warn 1: Shutdown 2: Trip and Stop 3: Trip (0-3600)s 0: Disable 1: Enable (0-200)% 5 1 110 0 5 1 110 13 Over Power (0-200)% 90 0: Warn 1: Shutdown 2: Trip and Stop 3: Trip (0-3600)s Timers 0 5
No. 1 2 3 4 5 Items Start Delay Stop Delay Preheat Delay Cranking Time Crank Rest Time Parameters (0~3600)s (0~3600)s (0~3600)s (3~60)s (3~60)s Defaults 1 1 0 8 10 Description Time from mains abnormal or remote start signal is active to start genset. Time from mains normal or remote start signal is deactivated to genset stop. Time of pre-powering heat plug before starter is powered up. Time of starter power up The waiting time before second power up when engine start fail. Alarms for low oil pressure, high temperature, under speed, under frequency /voltage, charge fail are inactive. Idle running time of genset when starting. Warming time between genset switch on and normal running. Radiating time before genset stop, after it unloads. Idle running time when genset stop. The time of powering up the electromagnet during stop procedure. Time between ending of genset idle delay and stopped when “ETS time” is set as 0; Time between ending of ETS hold delay and stopped when “ETS Hold output time” is not 0. Time between genset stopped and standby Default: Non ECU engine When connected to J1939 engine, choose the corresponding type. Tooth number of the engine, for judging of crank disconnect conditions and inspecting of engine speed. See the installation instructions. Offer standard to judge over/under/loading speed. Setting value is percentage of rated speed. Controller detects when it is ready to load. It won’t switch on when speed is under loading speed. Time from detecting speed is 0 to confirm the action. 0: Warning; 1: Shutdown Start to detect alarms when it is enabled;
6 7 8 9 10 11 Safety On Delay (0~3600)s Start Idle Time Warming Up Time Cooling Time Stop Idle Time ETS Solenoid Hold (0~3600)s (0~3600)s (0~3600)s (0~3600)s (0~3600)s 10 0 10 10 0 20 12 Wait Stop Delay (0~3600)s 0 13 After Stop Time (0~3600)s 0 Engine 1 Engine Type (0~39) 0 2 Flywheel Teeth (10~300) 118 3 Rated Speed (0~6000)r/min 1500 4 Speed On Load (0~100)% 90 5 6 7 Loss of Speed Signal Action Over Speed (0~3600)s (0~1) 0: Disable 5 0 1 No. Items Shutdown Parameters 1: Enable (0~200)% 114 Defaults Description not detect alarms when disabled; Set value is percentage of rated speed; start alarm handle when it is above this value. Alarm starts when speed reaches alarm value and this delay time is expired. Start to detect alarms when it is enabled; not detect alarms when disabled; Set value is percentage of rated speed; start alarm handle when it is below this value. Alarm starts when speed reaches alarm value and this delay time is expired. Start to detect alarms when it is enabled; not detect alarms when disabled; Set value is percentage of rated speed; start alarm handle when it is above this value. Set value is percentage of rated speed; when alarm is active, and speed is below return value, alarm can be cleared automatically. Alarm starts when speed reaches alarm value and this delay time is expired. Start to detect alarms when it is enabled; not detect alarms when disabled; Set value is percentage of rated speed; start alarm handle when it is below this value. Set value is percentage of rated speed; when alarm is active, and speed is above return value, alarm can be cleared automatically. Alarm starts when speed reaches alarm value and this delay time is expired. Standard for detecting over/under voltage of battery. Start to detect alarms when it is enabled; not detect alarms when disabled; Set value is percentage of battery voltage; start alarm handle when it is above this value. Set value is percentage of battery rated voltage; when alarm is active and battery voltage is below return value, alarm can be
(0~3600)s 0: Disable 1: Enable 8 Under Speed Shutdown (0~200)% 2 1 80 (0~3600)s 0: Disable 1: Enable (0~200)% 9 Over Speed Warn (0~200)% 3 1 110 108 (0~3600)s 0: Disable 1: Enable (0~200)% 10 Under Speed Warn (0~200)% 5 1 86 90 (0~3600)s 11 Battery Rated Voltage (0~60.0)V 0: Disable 1: Enable Battery Over Volt Warn (0~200)% 5 24.0 1 12 120 (0~200)% 115 No. Items Parameters Defaults Description cleared automatically. (0~3600)s 0: Disable 1: Enable (0~200)% 13 Battery Under Volt Warn (0~200)% 90 60 1 Alarm starts when voltage reaches alarm value and this delay time is expired. Start to detect alarms when it is enabled; not detect alarms when disabled; Set value is percentage of battery voltage; start alarm handle when it is below this value. Set value is percentage of battery voltage; when alarm is active, and battery voltage is above return value, alarm can be cleared automatically. Alarm starts when battery voltage reaches alarm value and this delay time is expired. Start to detect alarms when it is enabled; not detect alarms when disabled; Set value is percentage of charger voltage; During genset normal running process, start alarm handle when charger D+(WL) voltage is below this value. Set value is percentage of charger voltage; when alarm is active, and charger voltage is above return value, alarm can be cleared automatically. Alarm starts when charger voltage reaches alarm value and this delay time is expired. Max. crank times of crank attempts. When reach this number, controller will send start failure signal. See Table 17 There are 3 conditions of disconnecting starter with engine. Each condition can be used alone and simultaneously to separate the start motor and genset as soon as possible. Set value is percentage of gen rated frequency. When generator frequency higher than the set value, starter will be disconnected. See the installation instruction. Set value is percentage of gen rated speed. When generator’s speed higher than the set value, starter will be disconnected. See the installation instruction.
85 (0~3600)s 0: Disable 1: Enable 60 1 (0~60.0)V 14 Charge Alt Failure (0~60.0)V 8.0 10.0 (0~3600)s 10 15 Start Attempts (1~10) times 3 16 Crank Disconnect (0~6) 2 17 Disconnect Generator Freq (0~200)% 24 18 Disconnect Speed (0~200)% 24 No. 19 Items Disconnect Oil Pressure Parameters (0~1000)kPa Defaults 200 Description When generator oil pressure higher than the set value, starter will be disconnected. See the installation instruction. 0: 3P4W; 1: 3P3W; 2: 2P3W; 3: 1P2W. Numbers of generator pole, used for calculating starter rotate speed when there is not speed sensor. To offer standards for detecting of generator’ over/under voltage and loading voltage. It is primary voltage when using voltage transformer. Setting value is AC generator rated voltage’s percentage. The controller detects in the preparation of the load period, and does not enter the normal running period when the generator voltage is less than the load voltage. To offer standards for detecting of over/under/load frequency. Setting value is AC generator rated frequency’s percentage. The controller detects in the preparation of the load period, and does not enter the normal running period when the generator voltage is less than the load voltage. 0: Disable; 1: Enable Primary voltage of PT Secondary voltage of PT Start to detect alarms when it is enabled; not detect alarms when disabled; Set value is percentage of AC Gen rated voltage; start alarm handle when it is above this value. Alarm starts when voltage reaches alarm value and this delay time is expired. Start to detect alarms when it is enabled; not detect alarms when disabled; Set value is percentage of AC Gen rated voltage; start alarm handle when it is below this value. Alarm starts when voltage reaches alarm value and this delay time is expired.
AC Generator 1 AC System (0~3) 0 2 Poles (2~64) 4 3 Rated Voltage (30~30000)V 230 4 Loading Voltage (0~200)% 85 5 Rated Frequency (10.0~600.0) Hz 50.0 6 Loading Frequency (0~200)% 85 PT Fitted 7 Primary Voltage Secondary Voltage (0~1) (30-30000)V (30-1000)V 0: Disable 1: Enable 0 100 100 1 120 8 Over Volt. Shutdown (0~200)% (0-3600)s 3 0: Disable 1: Enable 9 Under Volt. Shutdown (0~200)% 1 80 (0-3600)s 3 No. Items Parameters 0: Disable 1: Enable 10 Over Freq. Shutdown (0~200)% Defaults 1 Description Start to detect alarms when it is enabled; not detect alarms when disabled; Set value is percentage of AC Gen rated freq. start alarm handle when it is above this value. Alarm starts when freq. reaches alarm value and this delay time is expired. Start to detect alarms when it is enabled; not detect alarms when disabled; Set value is percentage of AC Gen rated freq. start alarm handle when it is below this value. Alarm starts when freq. reaches alarm value and this delay time is expired. Start to detect alarms when it is enabled; not detect alarms when disabled; Set value is percentage of AC Gen rated voltage; start alarm handle when it is above this value. Set value is percentage of AC Gen rated voltage; when alarm is active and voltage is below return value, alarm can be cleared automatically. Alarm starts when voltage reaches alarm value and this delay time is expired. Start to detect alarms when it is enabled; not detect alarms when disabled; Set value is percentage of AC Gen rated voltage; start alarm handle when it is below this value. Set value is percentage of AC Gen rated voltage; when alarm is active and voltage is above return value, alarm can be cleared automatically. Alarm starts when voltage reaches alarm value and this delay time is expired. Start to detect alarms when it is enabled; not detect alarms when disabled; Set value is percentage of AC Gen rated freq. start alarm handle when it is above this value. Set value is percentage of AC Gen rated freq. when alarm is active, and freq. is below return value, alarm can be cleared automatically.
114 (0-3600)s 0: Disable 1: Enable 11 Under Freq. Shutdown (0~200)% 2 1 80 (0-3600)s 0: Disable 1: Enable (0~200)% 12 Over Volt. Warn (0~200)% 3 1 110 108 (0-3600)s 0: Disable 1: Enable (0~200)% 13 Under Volt. Warn (0~200)% 5 1 84 86 (0-3600)s 0: Disable 1: Enable (0~200)% 14 Over Freq. Warn 5 1 110 (0~200)% 108 No. Items Parameters (0-3600)s 0: Disable 1: Enable (0-200)% 15 Under Freq. Warn (0-200)% 86 Defaults 5 1 Description Alarm starts when freq. reaches alarm value and this delay time is expired. Start to detect alarms when it is enabled; not detect alarms when disabled; Set value is percentage of AC Gen rated freq. start alarm handle when it is below this value. Set value is percentage of AC Gen rated freq. when alarm is active, and freq. is above return value, alarm can be cleared automatically. Alarm starts when freq. reaches alarm value and this delay time is expired. 0: Disable 1: Enable 84 (0-3600)s 16 17 Loss of Phase Phase Sequence Wrong Current Transform Rated Current Rated Power (0~1) (0~1) 5 1 1 AC Load 1 2 3 (5~6000)A/5A (5~6000)A (0~6000)kW 0: Disable 1: Enable 500 500 276 1 The ratio of external CT Generator’s rated current, standard of load current. Generator’s rated power, standard of load power. Start to detect alarms when it is enabled; not detect alarms when disabled; Set value is percentage of AC Gen rated full load current; Delay value can be set to Definite Time or IDMT; Start alarm handle when it is above this value. Alarm type can be selected; when alarm is active, it will start alarm handle according to the selected alarm type. If Definite Time is set, then do alarm delay handle by setting fixed delay time; If IDMT is set, then do alarm delay handle by setting multiplier; After Definite Time is active, realize alarm delay by setting this value. After IDMT is active, realize alarm delay by setting this multiplier. Start to detect alarms when it is enabled; not detect alarms when disabled; Set value is percentage of AC Gen rated power; when power is negative and above
(0~200)% 120 4 Over Current 0: Warn 1: Shutdown 2: Trip and Stop 3: Trip Type: Definite Time; IDMT (0-3600)s (1-36) 0: Disable 1: Enable (0-200)% 0 Definite Time 10 36 0 10 5 Reverse Power No. Items Parameters Defaults Description this value, start alarm handle. Set value is percentage of AC Gen rated power; when alarm is active, power is negative and below return value, alarm can be cleared automatically. Alarm starts when power reaches alarm value and this delay time is expired. 0: Warning; 1: Shutdown; 3: Trip and Stop; 4: Trip Start to detect alarms when it is enabled; not detect alarms when disabled; Set value is percentage of AC Gen rated power; when power is negative and above this value, start alarm handle. Set value is percentage of AC Gen rated power; when alarm is active, power is negative and below return value, alarm can be cleared automatically. Alarm starts when power reaches alarm value and this delay time is expired. 0: Warning; 1: Shutdown; 3: Trip and Stop; 4: Trip Pulse width of generator switch on. When it is 0, means output constantly. Pulse width of generator switch off. Time of detecting switch auxiliary contacts after ATS breaker transferred. 0: Disable 1: Enable 0: Disable 1: Enable 0: Stop mode 1: Manual mode 2: Auto mode Controller’s address during remote sensing. 0: Chinese 1: English 2: Other For entering parameters setting. Current time and date can be set by users. 0: Disable 1: Enable All the settings about Ethernet (such as IP address and subnet mask) will active after the next time power on. 0: Disable; 1: Enable
(0-200)% 5 (0-3600)s 6 Action (0-3) 0: Disable 1: Enable (0-200)% 7 Over Power (0-200)% 5 0 0 110 105 (0-3600)s 8 Action (0-3) 5 0 Breaker 1 2 3 4 5 Close Time Open Time Check Time Open Check Check Fail Warn (0~20.0)s (0~20.0)s (0~20.0)s (0~1) (0~1) 5.0 3.0 5.0 0 0 Module 1 2 4 5 6 Power on Mode Module Address Language Password Time and Date (0~2) (1~254) (0~2) (0~65535) 0 1 0 00318 7 IP Set (0-1) 1 Scheduling And Maintenance Setting 1 Scheduled Run (0~1) 0 No. 2 3 Items Maintenance Scheduled Not Run Parameters (0~1) (0~1) Defaults 0 0 Description 0: Disable; 1: Enable 0: Disable; 1: Enable Analog Sensor Temperature Sensor 1 2 Curve Type Open Circuit Action (0~15) (0~2) 0: Disable 1: Enable 9 0 SGD See Table 16. 0: Warning; 1: Shutdown; 2: No action Start to detect alarms when it is enabled; not detect alarms when disabled; When external temp. sensor value is above this value, temp. high shutdown alarm is issued. It is detected only after Safety On Delay is over. Alarm starts when temp. reaches alarm value and this delay time is expired. Start to detect alarms when it is enabled; not detect alarms when disabled; When external temp. sensor value is above this value, temp. high warning alarm is issued. It is detected only after Safety On Delay is over. When temp. high warning is active, temp is below return value, alarm can be cleared automatically. Alarm starts when temp. reaches alarm value and this delay time is expired. Start to detect alarms when it is enabled; not detect alarms when disabled; When external temp. sensor value is below this value, temp. low warning alarm is issued. It is detected only after Safety On Delay is over. When temp. low warning is active, temp. is above return value, alarm can be cleared automatically. Alarm starts when temp. reaches alarm value and this delay time is expired. Users can configure it according to sensor’s performance. SGD. See Table 16. 0: Warning 1: Shutdown
1 3 High Shutdown (0~300)ºC 98 (0-3600)s 0: Disable 1: Enable 3 1 (0~300) ºC 4 High Warning (0~300) ºC 95 93 (0-3600)s 0: Disable 1: Enable 5 0 (0~300)ºC 5 Low Warning (0~300)ºC 70 75 (0-3600)s 6 Custom Curve 5 Oil Pressure Sensor 1 2 Curve Type Open Circuit (0~15) (0~2) 9 0 No. Items Action 0: Disable 1: Enable 1 Parameters Defaults 2: No action Start to detect alarms when it is enabled; not detect alarms when disabled; When external oil pressure value is below this value, oil pressure low shutdown alarm is issued. It is only detected after Safety On Delay is over. Alarm starts when oil pressure reaches alarm value and this delay time is expired. Start to detect alarms when it is enabled; not detect alarms when disabled; When external oil pressure value is below this value, oil pressure low warning alarm is issued. It is only detected after Safety On Delay is over. When oil pressure low alarm is active, oil pressure is above return value, alarm can be cleared automatically. Alarm starts when oil pressure reaches alarm value and this delay time is expired. Users can configure it according to sensor’s performance. SGH. See Table 16. 0: Warning; 1: Shutdown; 2: No action Start to detect alarms when it is enabled; not detect alarms when disabled; When external level sensor value is below this value, low warning is issued. It is detected always. When level low alarm is active, level is above return value, alarm can be cleared automatically. Alarm starts when level reaches alarm value and this delay time is expired. Users can configure it according to sensor’s performance. 0: Not Used 1: Temp. Sensor 2: Pressure Sensor 3: Level Sensor 0: Not Used
Description 3 Low Shutdown (0~1000)kPa 103 (0-3600)s 0: Disable 1: Enable 3 1 (0~1000)kPa 4 Low Warning (0-1000)kPa 124 138 (0-3600)s 5 Custom Curve 5 Level Sensor 1 2 Curve Type (0~15) 0: Disable 1: Enable (0-300)% 3 Low Warning (0-300)% 15 5 0 1 Open Circuit Action (0~2) 10 (0-3600)s 4 Custom Curve 5 Flexible Sensor 1 Flexible Sensor 1 Setting 1 (0~3) 0 Flexible Sensor 2 1 Flexible Sensor 2 (0~3) 0 No. Items Setting Parameters Defaults Description 1: Temp. Sensor 2: Pressure Sensor 3: Level Sensor Digital Inputs Digital Input Port 1 1 2 Contents Setting (0~55) Active Type (0~1) 28 0 Remote start On Load. See Table 15 0: Closed to Activate 1: Open to Activate High Temperature Shutdown See Table 15 0: Closed to Activate 1: Open to Activate Low Oil Pressure Shutdown See Table 15 0: Closed to Activate 1: Open to Activate User Configured. See Table 15 0: Closed to Activate 1: Open to Activate 0: From safety on 1: From Crank 2: Always 3: Never 0: Warning; 1: Shutdown; 2: Trip and stop 3: Trip 4: Indication Time from detecting active to confirm LCD display detailed contents when the input is active. 0 0 2 1 2.0 User Configured. See Table 15 0: Closed to Activate 1: Open to Activate 0: From safety on 1: From Crank 2: Always 3: Never 0: Warning; 1: Shutdown; 2: Trip and stop 3: Trip 4: Indication Time from detecting active to confirm LCD display detailed contents when the input is active. 0 0 User defined .See Table 15 0: Closed to Activate 1: Open to Activate
Digital Input Port 2 1 2 Contents Setting (0~55) Active Type (0~1) 26 0 Digital Input Port 3 1 2 Contents Setting (0~55) Active Type (0~1) 27 0 Digital Input Port 4 1 2 3 4 5 6 Contents Setting (0~55) Active Type Arming Active Actions Active Delay Description (0~1) (0~3) (0~4) (0~20.0)s 0 0 2 0 2.0 Digital Input Port 5 1 2 3 4 5 6 Contents Setting (0~55) Active Type Arming Active Actions Active Delay Description (0~1) (0~3) (0~4) (0~20.0)s Digital Input Port 6 1 2 Contents Setting (0~55) Active Type (0~1) No. 3 4 5 6 Items Arming Active Actions Active Delay Description Parameters (0~3) (0~4) (0~20.0)s Defaults 2 2 2.0 Description 0: From safety on 1: From Crank 2: Always 3: Never 0: Warning; 1: Shutdown; 2: Trip and stop 3: Trip 4: Indication Time from detecting active to confirm LCD display detailed contents when the input is active. 5 0 Lamp Test. See Table 15 0: Closed to Activate 1: Open to Activate User Configured .See Table 15 0: Closed to Activate 1: Open to Activate 0: From safety on 1: From Crank 2: Always 3: Never 0: Warning; 1: Shutdown; 2: Trip and stop 3: Trip 4: Indication Time from detecting active to confirm LCD display detailed contents when the input is active. Digital Input Port 7 1 2 Contents Setting (0~55) Active Type (0~1) Digital Input Port 8 1 2 3 4 5 6 Contents Setting Active Type Arming Active Actions Active Delay Description (0~55) (0~1) (0~3) (0~4) (0~20.0)s 0 0 0 0 2.0 Relay Outputs Relay Output Port 1 1 2 Contents Setting (0~299) Active Type (0~1) 1 0 Custom Period 1. See Table 14 0: Output(N/O) 1: Output(N/C) Idle Control See Table 14 0: Output(N/O) 1: Output(N/C) Close Generator. See Table 14 0: Output(N/O) 1: Output(N/C) Reserved. See Table 14 0: Output(N/O) 1: Output(N/C) Energise to Stop. See Table 14 0: Output(N/O) 1: Output(N/C) Relay Output Port 2 1 2 Contents Setting (0~299) Active Type (0~1) 35 0 Relay Output Port 3 1 2 Contents Setting (0~299) Active Type (0~1) 29 0 Relay Output Port 4 1 2 Contents Setting (0~299) Active Type (0~1) 31 0 Relay Output Port 5 1 2 Contents Setting (0~299) Active Type (0~1) 38 0 Relay Output Port 6
No. 1 2 Items Parameters Defaults 48 0 Description Common Alarm. See Table 14 0: Output(N/O) 1: Output(N/C) Contents Setting (0~299) Active Type (0~1) 8.2 ENABLE DEFINITION OF PROGRAMMABLE OUTPUT PORTS 8.2.1 ENABLE DEFINITION OF PROGRAMMABLE OUTPUT PORTS FORM
Table 14 – Definition Content of Programmable Output Ports No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Not Used Custom Period 1 Custom Period 2 Custom Period 3 Custom Period 4 Custom Period 5 Custom Period 6 Custom Combined 1 Custom Combined 2 Custom Combined 3 Custom Combined 4 Custom Combined 5 Custom Combined 6 Oil Pre-heat Output Reserved Reserved Reserved Air Flap Control Act at over speed shutdown and emergency stop; Engine air inletting can be closed. Act at warning, shutdown, electric trip; Annunciator can be connected externally; When flexible input \"Alarm Mute\" is active, it can be prohibited to output. Act at generator start, disconnect after genset complete stop. It is controlled by level sensor fuel pump controlling the upper and lower limits. It is controlled by temp sensor heating and controlling the upper and lower limits. It is controlled by temp sensor cooling and controlling the upper and lower limits. Act in the period from crank to safety on time. Output in the crank process; output for 2s again if Gen frequency is lost in high speed period. Act in the period from pre-heating to safety on time. This port is controlled by communication (PC).
For function description details please see the following. Type Description 18 Audible Alarm 19 20 21 22 23 24 25 26 27 Louver Control Fuel Pump Control Heater Control Cooler Control Fuel Pre-supply Generator Excite Pre-lubricate Remote Control Reserved
No. 28 29 30 31 32 33 34 Reserved Close Generator Open Breaker Reserved Reserved Start Relay Fuel Relay Type Control generator breaker to take load. Control generator breaker to take off load. Act at generator start, disconnect at waiting to stop. Used for gensets with idle speed control; Pull in before crank, disconnect at entering warming up period; Pull in at stop idle process, and disconnect at genset complete stop. Act in the period of warming up. Act in the period of stop idle and wait to stop running time. Used for engines with ETS electromagnet. Close when stop idle is over and open when pre-set “ETS delay” is over. Act for 0.1s when controller enters into stop idle, used to control part of ECU dropping to idle speed. Used for ECU engine and control its stop. Used for ECU engine and control its power. Act for 0.1s when controller enters into warming up delay; used to control part of ECU raising to normal speed. Close when a successful start signal is detected. Act when generating is normal. Act in period of generator ok to hi-speed cooling. Act at genset common warning, common shutdown, common trips alarm. Act when common trip and stop alarm occurs. Act when common shutdown alarm occurs. Act when common trips alarm occurs. Act when common warning alarm occurs. Act when battery’s over voltage warning alarm occurs. Act when battery’s low voltage warning alarm occurs. Act when charge failure warning alarm occurs. Indicate ECU sends a warning signal. Indicate ECU sends a shutdown signal. Description 35 Idle Control 36 37 38 Speed Raise Relay Speed Drop Relay Energise to Stop 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 Speed Drop Pulse ECU Stop ECU Power Supply Speed Raise Pulse Crank Success Generator OK Generator Available Reserved Reserved Common Alarm Common Trip and Stop Common Shutdown Common Trip Common Warning Reserved Battery Over Voltage Battery Under Voltage Charge Alternator Failure Reserved Reserved Reserved ECU Warning ECU Shutdown ECU Communication Indicate controller not communicates with ECU.
No. Failure 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77~80 81~96 97~98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 Reserved Reserved Reserved Reserved Reserved Reserved Digital Input 1 Active Digital Input 2 Active Digital Input 3 Active Digital Input 4 Active Digital Input 5 Active Digital Input 6 Active Digital Input 7 Active Digital Input 8 Active Reserved Expand Digital Input 1-16 Reserved Emergency Stop Fail to Start Fail to Stop Under Speed Warn Under Speed Shutdown Over Speed Warning Over Speed Shutdown Reserved Reserved Reserved AC Over Freq Warn AC Over Freq Shutdown AC Over Voltage Warn AC Over Voltage Shutdown AC Under Frequency Warn AC Under Shutdown AC Under Shutdown AC Loss of Phase AC Phase Rotation Reserved AC Over Power Act when input port 1 is active Act when input port 2 is active Act when input port 3 is active Act when input port 4 is active Act when input port 5 is active Act when input port 6 is active Act when input port 7 is active Act when input port 8 is active Act when expand input port is active. Act when emergency stop alarm occurs. Act when failed start alarm occurs. Act when failed stop alarm occurs. Act when under speed alarm occurs. Act when under speed shuts down. Act when over speed warns. Act when over speed shutdown alarm occurs. Act when generator over frequency warning occurs. Act when generator over frequency shutdown alarm occurs. Act when generator over voltage warning occurs. Act when generator over voltage shutdown occurs. Act when generator low frequency warning occurs. Type Description Frequency Act when generator low frequency shutdown occurs. Act when generator low voltage warning occurs. AC Under Voltage Warn Voltage Act when generator low voltage shutdown occurs. Act when generator loss phase. Act when generator reverse phase. Act when controller detects AC generator has over power.
No. 121 122 123 124 125 126 127 128 129~138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158~161 162 163 164 165 166 167 168 Reserved AC Reverse Power AC Over Current Reserved DC Over Volt Warn DC Over Volt Shutdown DC Over Current DC Over Power Reserved High Temperature Warn Low Temperature Warn High Temperature Shutdown Reserved Low Oil Pressure Warn Oil Pressure Open Circuit Reserved Low Fuel Level Reserved Reserved Flexible Sensor 1 High Warn Flexible Sensor 1 High Shutdown Flexible Sensor 1 Low Shutdown Flexible Sensor 2 High Warn Flexible Sensor 2 High Shutdown Flexible Sensor 2 Low Shutdown Reserved Exp1 Ch15 High Shut Exp1 Ch15 High Warn Exp1 Ch15 Low Shut Exp1 Ch15 Low Warn Exp1 Ch16 High Shut Exp1 Ch16 High Warn Exp1 Ch16 Low Shut Type Act when controller detects AC generator has reverse power. Act when controller detects AC generator over current. Act when controller detects DC generator over voltage. Act when controller detects DC generator over voltage. Act when controller detects DC generator over current. Act when controller detects DC generator over power. Act when hi-temperature warning occurs. Act when low temperature warning occurs. Act when hi-temperature shutdown alarm occurs. Act when low oil pressure warning occurs. Act when oil pressure sensor is open circuit. Act when controller has low oil level alarm. Description Low Oil Pressure Shutdown Act when low oil pressure shutdown occurs. Flexible Sensor 1 Low Warn Flexible Sensor 2 Low Warn
No. 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202-229 230 231 232 233 234 235 236~239 240~279 280~299 Type Exp1 Ch16 Low Warn Exp1 Ch17 High Shut Exp1 Ch17 High Warn Exp1 Ch17 Low Shut Exp1 Ch17 Low Warn Exp1 Ch18 High Shut Exp1 Ch18 High Warn Exp1 Ch18 Low Shut Exp1 Ch18 Low Warn Exp1 Ch19 High Shut Exp1 Ch19 High Warn Exp1 Ch19 Low Shut Exp1 Ch19 Low Warn Exp1 Ch20 High Shut Exp1 Ch20 High Warn Exp1 Ch20 Low Shut Exp1 Ch20 Low Warn Exp1 Ch21 High Shut Exp1 Ch21 High Warn Exp1 Ch21 Low Shut Exp1 Ch21 Low Warn Exp1 Ch22 High Shut Exp1 Ch22 High Warn Exp1 Ch22 Low Shut Exp1 Ch22 Low Warn Exp1 Ch23 High Shut Exp1 Ch23 High Warn Exp1 Ch23 Low Shut Exp1 Ch23 Low Warn Exp1 Ch24 High Shut Exp1 Ch24 High Warn Exp1 Ch24 Low Shut Exp1 Ch24 Low Warn Reserved At Stop Mode At Manual Mode Reserved At Auto Mode Generator Load Reserved Reserved PLC Flag 1-40 Reserved Act when system is in stop mode. Act when system is in Manual mode. Act when system is in Auto mode. Act when PLC flag is 1. Description
8.2.2 CUSTOM PERIOD OUTPUT
Defined Period output is composed by 2 parts, period output S1 and condition output S2.
While S1 and S2 are TRUE synchronously, OUTPUT; While S1 or S2 is FALSE, NOT OUTPUT.
Period output S1, can set generator’s one or more period output freely, can set the delayed time and output time after enter into period.
Condition output S2; can set as any conditions in output ports.
NOTE: when delay time and output time both are 0 in period output S1, it is TRUE in this period. Example,
Output period: start Delay output time: 2s Output time: 3s
Condition output contents: output port 1 is active
Close when condition output active/inactive: close when active (disconnect when inactive);
Output port 1 active, after enter “starts time” and delay 2s, this defined period output is outputting, after 3s, stop outputting; Output port 1 inactive, defined output period is not outputting.
8.2.3 CUSTOM COMBINED OUTPUT
Defined combination output is composed by 3 parts, OR condition output S1 or S2 and AND condition output S3.
S1 or S2 is TRUE, while S3 is TRUE, Defined combination output is outputting;
S1 and S2 are FALSE, or S3 is FALSE, Defined combination output is not outputting.
NOTE: S1, S2, S3 can be set as any contents except for “defined combination output” in the output setting. NOTE: 3 parts of defined combination output (S1, S2, S3) couldn’t include or recursively include themselves. Example,
Contents of probably condition output S1: output port 1 is active;
Close when probably condition output S1 is active /inactive: close when active (disconnect when inactive); Contents of probably condition output S2, output port 2 is active;
Close when probably condition output S2 is active /inactive: close when active (disconnect when inactive); Contents of probably condition output S3: output port 3 is active;
Close when probably condition output S3 is active /inactive: close when active (disconnect when inactive);
When input port 1 active or input port 2 active, if input port 3 is active, Defined combination output is outputting; If input port 3 inactive, Defined combination output is not outputting;
When input port 1 inactive and input port 2 inactive, whatever input port 3 is active or not, Defined combination output is not outputting.
8.3 DEFINED CONTENTS OF CONFIGURABLE INPUT PORTS (All Active when connect to Ground (B-))
Table 15 - Defined Contents of Programmable Inputs No. Type Description Including following functions, Indication: indicate only, not warning or shutdown. Warning: warn only, not shutdown. Shutdown: alarm and shutdown immediately Trip and stop: alarm, generator unloads and shutdown after hi-speed cooling Trip: alarm, generator unloads but not shutdown. Never: input inactive. Always: input is active all the time. From crank: detecting as soon as start. From safety on: detecting after safety on run delay. Can prohibit “Audible Alarm” output when input is active. Can reset shutdown alarm and trip alarm when input is active. Use for CANBUS engine and it is 60Hz when input is active. All LED indicators are illuminated when input is active. All buttons in panel are inactive except navigation and exit 6 Panel Lock buttons and there is input is active. on the right of first row in LCD when 0 Users Configured 1 2 3 4 5 Reserved Alarm Mute Reset Alarm 60Hz Active Lamp Test 7 War Mode 8 9 10 11 12 13 14 15 16 17 18 19 20 Idle Mode Auto Stop Inhibit Auto Start Inhibit Scheduled Run Inhibit Reserved Generator Close Status Generator Load Inhibit Reserved Reserved Auto Mode Lock Auto Mode Inhibit Reserved Reserved All shutdown alarms except alarms of emergency stop and over speed shutdown cannot stop the engine in the war mode. Under voltage/frequency/speed protection is inactive. In Auto mode, during generator normal running, when input is active, inhibit generator shutdown automatically. In Auto mode, inhibit generator start automatically when input is active. In Auto mode, inhibit scheduled run genset when input is active. Connect generator loading switch’s Aux. Point. Prohibit genset switch on when input is active. When input is active, controller enters into auto mode; mode selection buttons are inactive. When input is active, controller won’t work under auto mode. Auto mode key and simulate auto key input does not work.
No. 21 22 23 24 25 26 Type Alarm Stop Inhibit Instrument Mode Reserved Reset Maintenance Alarm Reserved High Temperature Shutdown Low Oil Pressure Shutdown Remote Start On Load Description All shutdown alarms are prohibited except emergence stop.(Means battle mode or override mode) All outputs are prohibited in this mode. Controller will set maintenance time and date as default when input is active. Connected sensor digital input. 27 Connected sensor digital input. In Auto mode, when input is active, genset can be started automatically and take load after genset normal running; when input is inactive, genset will stop automatically. In Auto mode, when input is active, genset can be started automatically and NOT take load after genset normal running; when input is inactive, genset will stop automatically. In Manual mode, when input active, genset will start automatically; when input inactive, genset will stop automatically. An external button can be connected and pressed as simulate panel. An external button can be connected and pressed as simulate panel. 28 29 Remote Start Off Load 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50-55 Manual Start Input Reserved Reserved Simulate Stop Key Simulate Manual Key Reserved Simulate Auto Key Simulate Start Key Simulate Generator Close Key Simulate Generator Open Key Reserved Reserved Reserved Reserved Reserved Reserved Reserved Alt. Config. 1 Active Alt. Config. 2 Active Alt. Config. 3 Active Reserved When input port is active, users can set different parameters to make it easy to select current configuration via input port. 8.4 SELECTION OF SENSORS
Table 16 - Sensors Selection No. Description 0 Not Used 1 User Configured (Resistance) 2 User Config((4-20)mA) Curve 3 User Config.( 0-5V) Curve 4 VDO 5 CURTIS 6 VOLVO-EC 7 DATCON 8 SGX 9 SGD 10 SGH 11 PT100 12 SUSUKI 13 PRO 14~15 Reserved 0 Not Used 1 User Configured (Resistance) 2 User Config((4-20)mA) Curve 3 User Config.(0-5V) Curve 4 VDO 10Bar 5 CURTIS 6 VOLVO-EC 7 DATCON 10Bar 8 SGX 9 SGD 10 SGH 11 VDO 5Bar 12 DATCON 5Bar 13 DATCON 7Bar 14 SUSUKI 15 PRO 0 Not used 1 User Configured (Resistance) 2 User Config((4-20)mA) Curve 3 User Config.(0-5V) Voltage Curve 4 SGD 5 SGH 6-15 Reserved Remark 1 Temperature Sensor Defined resistance’s range is (0~6)KΩ, default is SGD sensor. 2 Pressure Sensor Defined resistance’s range is (0~6)KΩ, default is SGD sensor. 3 Oil Level Sensor Defined resistance’s range is (0~6)KΩ, default is SGH sensor. NOTE: Above curve types are suitable for two flexible sensors, and the No.2 and No.3 items of fixed temperature/oil pressure/ level sensor are configured as reserved.
8.5 CONDITIONS OF CRANK DISCONNECT SELECTION
Table 17 - Crank Disconnect Conditions Selection
No. 0 1 2 3 4 5 6 Gen frequency Speed Speed + Gen frequency Oil pressure Oil pressure + Gen frequency Oil pressure + Speed Oil pressure + Speed + Gen frequency Setting description a) There are three kinds of separation conditions for starter and eninge, speed, frequency, and oil
pressure, all of which can be used separately. But it is suggested to use oil pressure, speed and frequency together cooperatively, in order to make starter motor and engine separate as soon as possible.
b) Speed sensor is the magnetic equipment installed on engine body to detect flywheel teeth number. c) When speed is selected, please ensure engine flywheel teeth number is the same with the pre-set,
otherwise over speed shutdown or under speed shutdown may occur.
d) If speed sensor is not installed for genset, please don't select related items, otherwise failed to crank or
loss of speed signal shutdown may occur.
e) if oil pressure sensor is not installed for genset, please don't select related items.
f) if Gen frequency is not selected for conditions, then controller doesn't collect and display related power
of Gens (can be used for pump genset); if speed is not selected, then the speed displayed on controller is calculated by Gen signals.
9 PARAMETERS SETTING
CAUTION: Please change the controller parameters when generator is in standby mode only (e. g. Crank disconnect conditions selection, configurable input, configurable output, various delay), otherwise, shutdown or other abnormal conditions may happen. NOTE:
1) Maximum set value must be over minimum set value in case that the condition of too high as well as too low will happen. 2) When warning alarms are set, please set return value correctly, otherwise alarm may not work normally. At setting over
high warnings, return value shall be less than set value; At setting over low warnings, return value shall be more than set value.
3) At successful crank, try to set Gen frequency as low as possible, so that starter can be separated quickly when genset
started.
4) Flexible input ports cannot be set to the same items, otherwise incorrect functions may occur; flexible output ports can be
set to the same items.
10 SENSORS SETTING
— At reselecting sensors, the sensor curve will be transferred into the standard value. For example, if
temperature sensor is SGX (120°C resistor type), its sensor curve is SGX (120°C resistor type); if select the SGD (120°C resistor type), the temperature sensor curve is SGD curve.
— When there is difference between standard sensor curves and used sensor, user can adjust it in
“curve type”.
— When input the sensor curve, X value (resistor) must be input from small to large, otherwise, mistake
occurs.
— If select sensor type as “None”, sensor curve is not working.
— If corresponding sensor has alarm switch only, user must set this sensor as “None”, otherwise,
maybe there is shutdown or warning.
— The headmost or backmost values in the vertical coordinates can be set as same as below,
Fig. 3 - Sensor Carve Setting
Table 18 - Normal Pressure Unit Conversion Form
1Pa 1kgf/cm2 1bar 1psi
11 COMMISSIONING
N/m2 pa 1 9.8x104 1x105 6.89x103 kgf/cm2 1.02x105 1 1.02 7.03x102 －－bar 1x105 0.98 1 6.89x102 －－psi 1.45x104 14.2 14.5 1 －
Before system formal running, it is suggested to do following checks. — Ensure all the connections are correct and wires diameter is suitable.
— Ensure that the controller DC power has fuse, controller‘s positive and negative connected to start
battery are correct.
— Emergency stop input is connected to positive of starter battery via the N/C point of emergency button
and the fuse.
— Take proper action to prevent engine to crank disconnect (e. g. Remove the connection wire of fuel
valve). If checking is OK, make the start battery power on; choose manual mode and controller will execute routine.
— Set controller under manual mode, press “start” button, genset will start. If start fails after pre-set start
attempts, controller will send signal of Start Fail; then press “stop” to reset controller.
— Recover the action of stopping engine start (e. g. Connect wire of fuel valve), press start button again,
genset will start. If everything goes well, genset will go to normal running after idle running (if idle run is set). During this time, please observe engine’s running situations, AC generator’s voltage and frequency and DC generator voltage. If something abnormal occurs, stop genset running and check all wires connection according to this manual.
— If there is any other question, please contact SmartGen’s service.
12 TYPICAL APPLICATION
Fig.4 - HGM8110DC-2 Typical Application Diagram
NOTE: B+ fuse: minimum 2A, and maximum 20A. Emergency fuse: maximum 32A. Customers should select appropriate fuse based on the local situation.
Fig.5 - HGM8110DC-2 Expand Module Typical Application Diagram
13 INSTALLATION 13.1 OVERALL DIMENSION
Controller is panel built-in design; it is fixed by clips when installed. The controller’s overall and cutout dimensions are as below.
Fig.6 - Overall Dimensions
13.2 BATTERY VOLTAGE INPUT
HGM8110DC-2 controller can suit for wide range of battery voltage DC(8~35)V. Negative of battery must be connected with the engine shell. Diameter of wire that connects from power supply B+ and B- to battery positive and negative must be over 2.5mm2. If floating charger is configured, please firstly connect output wires of charger to battery’s positive and negative directly, then, connect wires from battery’s positive and negative to controller’s positive and negative input terminals in order to prevent charger disturbing the controller’s normal working. 13.3 SPEED SENSOR INPUT
Speed sensor is the magnetic equipment installed in engine body to detect flywheel teeth. Its connection wires to controller should apply 2-core shielding line. The shielding layer should connect to No. 16 terminal in controller while another side is hanging in air. The other two signal wires are connected to No.17 and No.18 terminals of controller. The output voltage of speed sensor should be within AC(1~24)V (effective value) at full speed. AC12V is recommended (at rated speed). When installs the speed sensor, let the sensor spun to contacting flywheel first, then, port out 1/3 lap, and lock the nuts of sensor at last. 13.4 OUTPUT AND EXPAND RELAYS
CAUTION: All outputs of controller are relay contact output type. If it needs to expand the relays, please add freewheel diode to both ends of expand relay’s coils (when coils of relay has DC current) or, increase resistance-capacitance return circuit (when coils of relay has AC current), in order to prevent disturbance to controller or other equipments.
13.5 AC INPUT
Current input of controller must be connected to outside current transformer. And the current transformer’s secondary side current must be 5A. At the same time, the phases of current transformer and input voltage must be correct. Otherwise, the collected current and active power may not be correct.
NOTE: ICOM terminal must be connected to negative pole of controller power.
WARNING! When there is load current, transformer’s secondary side is prohibited to have open circuit.
13.6 WITHSTAND VOLTAGE TEST
CAUTION! When controller has been installed in control window, if it needs voltage withstand test, please disconnect controller’s all terminal connections, in order to prevent high voltage entering controller and damaging it.
14 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE 14.1 CUMMINS ISB/ISBE
Table 19 - Connector B Terminals of controller Fuel relay output Start relay output Auxiliary output 1 39 - Expand 30A relay, battery voltage of 01,07,12,13 is supplied by relay. 9 pins connector SAE J1939 shield SAE J1939 signal SAE J1939 return Connector B Connect with starter coil directly. ECU power Set auxiliary output 1 as “ECU power”. Remark Table 20 – 9 Pins Connector Terminals of controller CAN GND CAN(H) CAN(L) Engine type: Cummins ISB 14.2 CUMMINS QSL9
Suitable for CM850 engine control mode.
Table 21 – 50-Pin Connector Terminals of controller Fuel relay output Start relay output Terminals of controller CAN GND CAN(H) CAN(L) 39 - 9 pins connector SAE J1939 shield-E SAE J1939 signal-C SAE J1939 return-D 50 pins connector Connect to starter coil directly. Table 22 – 9-Pin Connector Remark CAN communication shielding line (connect with ECU terminal only). Impedance 120Ω connecting line is recommended. Impedance 120Ω connecting line is recommended. Remark Remark CAN communication shielding line (connect with ECU terminal only). Impedance 120Ω connecting line is recommended. Impedance 120Ω connecting line is recommended. Engine type: Cummins-CM850
14.3 CUMMINS QSM11 (import)
It is suitable for CM570 engine control module. Engine type is QSM11 G1, QSM11 G2.
Table 23 - C1 Pin Connector Terminals of controller Fuel relay output Start relay output Terminals of controller CAN GND CAN(H) CAN(L) Engine type: Cummins ISB 14.4 CUMMINS QSX15-CM570
It is suitable for CM570 engine control module. Engine type is QSX15 etc.
Table 25 – 50-Pin Connector Terminals of controller Fuel relay output Start relay output Terminals of controller CAN GND CAN(H) CAN(L) 38 - 9 pins connector SAE J1939 shield-E SAE J1939 signal-C SAE J1939 return-D 50 pins connector Oil spout switch Connect to starter coil directly. Table 26 – 9-Pin Connector Remark CAN communication shielding line (connect with ECU terminal only). Using impedance 120Ω connecting line. Using impedance 120Ω connecting line. Remark 5&8 - 3 pins data link connector C A B C1 connector Remark Externally extend relay, when fuel is outputting, connect Terminal 5 and Terminal 8 of C1 connector. Connect to starter coil directly. Table 24 – 3-Pin Data Link Connector Remark CAN communication shielding line (connect with ECU terminal only). Using impedance 120Ω connecting line. Using impedance 120Ω connecting line. Engine type: Cummins QSX15-CM570
14.5 CUMMINS GCS-MODBUS
It is suitable for GCS engine control module. RS485-MODBUS is used to read information of engine. Engine types are QSX15, QST30, QSK23 / 45/60/78 and so on.
Table 27 - D-SUB Connector 06 Terminals of controller Fuel relay output Start relay output Terminals of controller RS485 GND RS485+ RS485- 20 21 18 D-SUB connector 06 5&8 - D-SUB connector 06 Remark Outside extend relay, when fuel outputs, make port 05 and 08 of the connector 06 connected. Connect to starter coil directly. Table 28 - D-SUB Connector 06 Remark CAN communication shielding line (connect with ECU terminal only). Using impedance 120Ω connecting line. Using impedance 120Ω connecting line. Engine type: Cummins QSK-Modbus, Cummins QST-Modbus, Cummins QSX-Modbus 14.6 CUMMINS QSM11
Table 29 - Engine OEM Connector Terminals of controller Fuel relay output Start relay output CAN GND CAN(H) CAN(L) OEM connector of engine 38 - - 46 37 Connect with starter coil directly CAN communication shielding line (connect with controller’s this terminal only). Using impedance 120Ω connecting line. Using impedance 120Ω connecting line. Remark Engine type: common J1939 14.7 CUMMINS QSZ13
Table 30 - Engine OEM Connector Terminals of controller Fuel relay output Start relay output Auxiliary output 1 OEM connector of engine 45 - 16&41 Connect to starter coil directly Set to idle control, N/C output, By extending relay close 16 and 41 when controller is running at high speed. Set to pulse speed raise control, N/O output, by extending relay, close 19 and 41 for 0.1s when controller enters warming up period. CAN communication shielding line (connect with controller’s this terminal only). Using impedance 120Ω connecting line. Using impedance 120Ω connecting line.
Remark Auxiliary output 2 19&41 CAN GND CAN(H) CAN(L) - 1 21 Engine type: Common J1939
14.8 DETROIT DIESEL DDEC III / IV
Table 31 - Engine CAN Connector Terminals of controller Fuel relay output Start relay output CAN GND CAN(H) CAN(L) CAN port of engine Expand 30A relay, battery voltage of ECU is supplied by relay. - - CAN(H) CAN(L) Connect to starter coil directly. CAN communication shielding line (connect with controller’s terminal only). Using impedance 120Ω connecting line. Using impedance 120Ω connecting line. Remark Engine type: Common J1939 14.9 DEUTZ EMR2
Table 32 - F Connector Terminals of controller Fuel relay output Start relay output - CAN GND CAN(H) CAN(L) Engine type: VolvoEDC4 14.10 JOHN DEERE
Table 33 – 21-Pin Connector Terminals of controller Fuel relay output Start relay output CAN GND CAN(H) CAN(L) Engine type: John Deere
G,J D - V U 21 pins connector CAN communication shielding line (connect with controller’s terminal only). Using impedance 120Ω connecting line. Using impedance 120Ω connecting line. Remark F connector Expand 30A relay, battery voltage of 14 is supplied by relay. Fuse is 16A. - 1 - 12 13 Connect to starter coil directly. Connect to battery negative pole. CAN communication shielding line (connect with controller’s terminal only). Impedance 120Ω connecting line is recommended. Impedance 120Ω connecting line is recommended. Remark
14.11 MTU MDEC
Suitable for MTU engines, 2000 series, 4000series
Table 34 - X1 Pin Connector Terminals of controller Fuel relay output Start relay output CAN GND CAN(H) CAN(L) BE1 BE9 E G F X1 connector CAN communication shielding line (connect with one terminal only). Using impedance 120Ω connecting line. Using impedance 120Ω connecting line. Remark Engine type: mtu-MDEC-303
14.12 MTU ADEC(SMART MODULE)
It is suitable for MTU engine with ADEC (ECU8) and SMART module.
Table 35 - ADEC(X1 Connector) Terminals of controller Fuel relay output Start relay output ADEC (X1port) X1 10 X1 34 Remark X1 Terminal 9 connected to negative of battery X1 Terminal 33 connected to negative of battery Remark CAN communication shielding line (connect to controller’s this terminal only). Using impedance 120Ω connecting line. Using impedance 120Ω connecting line. Table 36 - ADEC(X4 Connector) Terminals of controller CAN GND CAN(H) CAN(L) Engine type: mtu-ADEC
14.13 MTU ADEC (SAM MODULE)
It is suitable for MTU engine with ADEC (ECU7) and SAM module.
Table 37 - ADEC (X1 Connector) Terminals of controller Fuel relay output Start relay output ADEC (X1port) X1 43 X1 37 Remark X1 Terminal 28 connected to negative of battery. X1 Terminal 22 connected to negative of battery. Remark CAN communication shielding line (connect with controller’s this terminal only). Using impedance 120Ω connecting line. Using impedance 120Ω connecting line. SMART (X4 port) X4 3 X4 1 X4 2 Table 38 - SAM (X23 Connector) Terminals of controller CAN GND CAN(H) CAN(L) SAM (X23 port) X23 3 X23 2 X23 1 Engine type: Common J1939 14.14 PERKINS
It is suitable for ADEM3/ ADEM4 engine control module. Engine type is 2306, 2506, 1106, and 2806.
Table 39 - Connector Terminals of controller Fuel relay output Start relay output CAN GND CAN(H) CAN(L) Engine type: Perkins 14.15 SCANIA
It is suitable for S6 engine control module. Engine type is DC9, DC12, and DC16.
Table 40 - B1 Connector Terminals of controller Fuel relay output Start relay output CAN GND CAN(H) CAN(L) Engine type: Scania 14.16 VOLVO EDC3
Suitable engine control mode is TAD1240, TAD1241, and TAD1242.
Table 41 - “Stand alone” Connector Terminals of controller Fuel relay output Start relay output Auxiliary output 1 H E P “Stand alone” connector ECU power Configurable output 1,\"ECU power\". Table 42 - “Data bus” Connector Terminals of controller CAN GND CAN(H) CAN(L) Engine type: Volvo NOTE: When this engine type is selected, preheating time should be set to at least 3 seconds.
Connector 1,10,15,33,34 - - 31 32 Remark Connect to starter coil directly. CAN communication shielding line (connect with controller’s terminal only). Using impedance 120Ω connecting line. Using impedance 120Ω connecting line. B1 connector 3 - - 9 10 Remark Connect to starter coil directly. CAN communication shielding line (connect with controller’s terminal only). Using impedance 120Ω connecting line. Using impedance 120Ω connecting line. Remark “Data bus” connector - 1 2 Remark CAN communication shielding line (connect with controller’s terminal only). Using impedance 120Ω connecting line. Using impedance 120Ω connecting line.
14.17 VOLVO EDC4
Suitable engine types: TD520, TAD520 (optional), TD720, TAD720 (optional), TAD721, TAD722, and TAD732.
Table 43 - Connector Terminals of controller Fuel relay output Start relay output CAN GND CAN(H) CAN(L) Engine type: VolvoEDC4 14.18 VOLVO-EMS2
Volvo Engine types are TAD734, TAD940, TAD941, TAD1640, TAD1641, and TAD1642.
Table 44 - Engine CAN Connector Terminals of controller Auxiliary output 1 Auxiliary output 2 CAN GND CAN(H) CAN(L) Engine type: Volvo-EMS2
NOTE: When this engine type is selected, preheating time should be set to at least 3 seconds.
Connector Expand 30A relay, and relay offers battery voltage for terminal14. Fuse is 16A - 1 - 12 13 Remark Connect to starter coil directly. Connected to negative of battery. CAN communication shielding line (connect with controller’s terminal only). Using impedance 120Ω connecting line. Using impedance 120Ω connecting line. Engine’s CAN port 6 5 3 4 - 1(Hi) 2(Lo) Remark ECU stop Configurable output 1 set to “ECU stop”. ECU power Configurable output 2 set to “ECU power”. Negative power Positive power CAN communication shielding line (connect with controller’s terminal only). Using impedance 120Ω connecting line. Using impedance 120Ω connecting line.
14.19 YUCHAI
It is suitable for BOSCH common rail pump engine.
Table 45 - Engine 42-Pin Connector Terminals of controller Fuel relay output Start relay output CAN GND CAN(H) CAN(L) Battery Battery negative Battery positive Engine type: BOSCH 14.20 WEICHAI
It is suitable for Weichai BOSCH common rail pump engine.
Table 47 - Engine Connector Terminals of controller Fuel relay output Start relay output CAN GND CAN(H) CAN(L) Engine type: GTSC1
NOTE: If there is any problem of connection between controller and ECU communication, please feel free to contact SmartGen’s service.
Engine 42 pins port 1.40 - - 1.35 1.34 Engine 2 pins 1 2 Remark Connect to engine ignition lock. Connect to starter coil directly. CAN communication shielding line (connect with controller’s this terminal only). Using impedance 120Ω connecting line. Using impedance 120Ω connecting line. Remark Wire diameter 2.5mm2 Wire diameter 2.5mm2 Table 46 - Engine 2-Pin Connector Engine port 1.40 1.61 - 1.35 1.34 Remark Connect to engine ignition lock. CAN communication shielding line (connect to the controller at this end only). Using impedance 120Ω connecting line. Using impedance 120Ω connecting line.
15 ETHERNET INTERFACE
ETHERNET port, used for controller monitoring, can realize network client connection.
NOTE: After changing controller network parameters (e.g. IP address, sub network mask etc.) new settings will take effect only after the controller is restarted.
15.1 NETWORK CLIENT CONNECTION
When the controller is used as network client，it can be monitored via network port by using TCP ModBus protocol.
The procedure is as below:
— Set IP address and sub network of the controller. The IP address must be in the same network
segment as the IP address of monitoring equipment (e.g. PC), but different from each other. e.g.: if monitoring equipment IP address is 192.168.0.16, controller IP can be 192.168.0.18, sub network mask 255.255.255.0.
— Connect the controller. It can be connected to the monitoring equipment directly by using network
cable or via switchboard.
— The communication between the controller and monitoring equipment is carried out by using TCP
ModBus protocol.
NOTE: In this connection mode controller parameters can be set. SmartGen provides testing software for this connection mode. Communication protocol can be obtained from the SmartGen service.
15.2 CONTROLLER AND NETWORK CABLE CONNECTION
Table 48 - Controller Internet Access No. 1 2 3 4 5 6 7 8 TX+ TX- RX+ NC NC RX- NC NC Name Tranceive Data+ Tranceive Data- Receive Data+ Not connected Not connected Receive Data- Not connected Not connected Description — Controller connects with PC with a piece of cable line directly.
For this connection crossover cable must be used.
Crossover cable: EIA/TIA 568A standard on one end and EIA/TIA 568B on the other end.
NOTE: If PC network port has Auto MDI/MDIX function, parallel cable can also be used.
— Controller and PC connection is done via switchboard (or router).
Parallel lines must be used.
Parallel cable: EIA/TIA 568A standard on both ends or EIA/TIA 568B standard on both ends.
NOTE: If switchboard (or router) network port has Auto MDI/MDIX function, crossover cable can also be used.
16 FAULT FINDING
Table 49 - Troubleshooting Symptoms Controller no response with power. Possible Solutions Check starting batteries; Check controller connection wirings; Check DC fuse. Check the water/cylinder temperature is too high or not; Check the genset AC voltage; Check DC fuse. Check emergence stop button is correct or not; Check whether the starting battery positive is connected with the emergency stop input correctly; Check whether the circuit is open. Genset shutdown Controller emergency stop Low oil pressure alarm after crank Check the oil pressure sensor and its connections. disconnect High water temp. alarm after crank Check the temperature sensor and its connections. disconnect Shutdown Alarm in running Check related switch and its connections according to the information on LCD; Check programmable inputs. Check fuel oil circuit and its connections; Check starting batteries; Check speed sensor and its connections; Refer to engine manual. Check starter connections; Check starting batteries. Crank not disconnect Starter no response Genset running while ATS not Check ATS; transfer Check the connections between ATS and controllers. Check connections; Check COM settings are correct or not; RS485 communication is abnormal Check A and B wires of RS485 are connected reversely or not; Check whether RS485 transfer model is damaged or not; Check whether communication port of PC is damaged or not. Check connections of CAN high and low polarity; Check if 120Ω resister is connected correctly; Check if engine type selection is right or not; Check if controller and engine connection wiring is right or not, and whether output setting is right or not. Get information from alarm page of LCD; If there is detailed alarm, check engine according to description. If not, please refer to engine manual according to SPN alarm code. _________________________________
ECU communication failed ECU warning or stop
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